Material & Style Selection for Custom Varsity Jackets

Design your custom varsity jacket with carefully selected materials, construction details, and finishing options. From the body and sleeve fabrics to the collar, pockets, knit details, front closure, and inner lining, every component can be customized to create a high-quality varsity jacket that fits your style and purpose. Whether you are creating custom varsity jackets for schools, sports teams, colleges, clubs, organizations, or brands, our customization options help you achieve the right balance of comfort, durability, functionality, and classic varsity style.

1. Body & Sleeve Material

Choose the materials for the body and sleeves of your custom varsity jacket based on your preferred look, comfort, and intended use. Different fabric combinations allow you to create unique color and texture combinations while maintaining a durable and comfortable garment. Material selection is especially important for varsity letterman jackets, team jackets, school jackets, and other custom apparel designed for regular wear.

2. Sleeve Style

Choose from two sleeve constructions to achieve the fit and appearance you want for your varsity jacket:
  • Set-in Sleeve – A classic construction where the sleeve is attached directly to the armhole, creating a structured and traditional appearance.
  • Raglan Sleeve – A sporty construction where the sleeve extends toward the collar, providing greater freedom of movement and a relaxed athletic look.
Both sleeve styles can be used for custom varsity jackets, letterman jackets, sports team jackets, and school varsity apparel.

3. Collar Style

Customize the neckline of your custom varsity jacket with a range of classic and contemporary collar options:
  • Classic Stand-up Collar – A traditional upright collar that complements the iconic varsity jacket style.
  • Overlap Stand-up Collar – A modern variation featuring an overlapping construction for added visual detail.
  • Pro (Shirt) Collar – A shirt-style collar that gives the jacket a more refined and versatile appearance.
  • Hood – An attached hood for a casual and contemporary varsity jacket design.
  • Zippered Hood – A practical hood with a zipper for adjustable coverage and added versatility.
  • Classic Band Collar – A simple, streamlined neckline for a clean and minimalist appearance.
  • Band Collar – A modern band-style neckline that creates a sleek silhouette.
  • Band Collar with Stripe – A band collar featuring a contrasting stripe for a distinctive varsity-inspired finish.

4. Pocket Style

Select a pocket configuration that combines functionality with the overall design of your custom varsity jacket:
  • Slash Pockets – Angled pockets that provide a classic and practical appearance.
  • Flap Pockets – Pockets with protective flaps for a polished and traditional look.
  • Snap Pockets – Secure pockets featuring snap-button closures.
  • Straight Pockets – Simple, clean-lined pockets for a straightforward design.
  • Welt Pockets – Sleek pockets with a tailored finish for a refined appearance.
  • Zipper Pockets – Secure zippered pockets that provide convenient storage and added functionality.
Pocket styles can be customized to suit varsity team jackets, letterman jackets, school jackets, and personalized varsity apparel.

5. Knit Style

Knit details are an important part of the classic varsity jacket design. Customize the rib-knit pattern on areas such as the collar, cuffs, and waistband to coordinate with your jacket colors and branding. Available knit options include:
  • Plain – A clean knit design without decorative stripes.
  • Single Line – A single stripe for a simple and traditional varsity appearance.
  • Single Line with Border – A single stripe enhanced with a defined border.
  • Double Line – Two stripes for a classic athletic and letterman-inspired look.
  • Double Line with Border – Double stripes with defined borders for a more distinctive finish.
These knit styles are ideal for custom letterman jackets, school varsity jackets, college jackets, sports team jackets, and personalized varsity jackets.

6. Front Closure

Choose the front fastening that best matches your custom varsity jacket design:
  • Button Closure – Traditional buttons or snaps that create the classic look associated with varsity and letterman jackets.
  • Zipper Closure – A convenient zipper fastening for easy opening and closing and a modern jacket appearance.

Additional Zipper Option: Add Flap (Zip + Buttons)

If you choose a zipper closure, you can add a front flap with buttons. This combination provides additional coverage while adding a distinctive detail to your custom varsity jacket.

7. Inside Lining

Select the inner lining according to your desired level of comfort, structure, and warmth. A suitable lining can enhance the overall wearing experience of your varsity letterman jacket. Available options include:
  • Quilted Lining – A padded interior designed to provide additional warmth, comfort, and a premium feel.
  • Polyester Satin – A smooth and lightweight lining that provides a comfortable interior finish.
  • Cotton Lining – A soft, breathable option suitable for comfortable everyday wear.

Create Your Custom Varsity Jacket

Every detail matters when creating a custom varsity jacket. From the body and sleeve materials to the collar, pockets, knit pattern, closure, and lining, you can customize the garment to match your desired style and requirements. Whether you need custom varsity jackets for a school, college, sports team, club, organization, or brand, these options allow you to create personalized varsity letterman jackets with a professional appearance and practical construction. Design a varsity jacket that represents your team, school, organization, or personal style with customization options tailored to your needs.